The application of titanium alloy plates and rods in the ultrasonic cleaning machine industry is mainly due to the excellent physical, chemical, and mechanical properties of titanium alloys, making it an ideal material for the manufacture of high-end cleaning equipment. The following is an analysis of its specific applications and advantages:
The characteristics of titanium alloys support their application
1. High strength and light weight
The strength of titanium alloys is close to that of steel, but the density is only 60% of that of steel, which can reduce the weight of equipment, facilitate handling and installation, and maintain structural stability.
2. Excellent corrosion resistance
It has strong corrosion resistance to acids, alkalis, salts, and organic solvents, and is especially suitable for environments exposed to highly corrosive cleaning agents (such as hydrofluoric acid and chloride solutions).
3. Biocompatibility
It is non-toxic and harmless, meets the strict requirements of medical, food, and other industries for material safety, and is suitable for the cleaning of surgical instruments and pharmaceutical equipment.
4. High temperature resistance
It can still maintain stable performance in high-temperature (above 300°C) environments, and is suitable for processes that require high-temperature cleaning or sterilization.
5. Excellent acoustic performance
The high sound velocity and low damping characteristics of titanium alloy can improve the energy conversion efficiency of ultrasonic transducers and enhance the cavitation effect.
Main applications of titanium alloy plates in ultrasonic cleaning machines
1. Cleaning tank manufacturing
Direct contact with corrosive liquids, titanium alloy plates can withstand chemical erosion for a long time, avoiding rust or contamination of cleaning fluids.
High surface finish, reduced residue, ensuring the cleanliness of precision workpieces (such as optical lenses, semiconductor wafers).
2. Ultrasonic transducer base
As the mounting substrate of the transducer, the high rigidity of titanium alloy can stably transmit high-frequency vibrations and reduce energy loss.
3. Heating element protective layer
In the cleaning tank that needs to be heated, the titanium alloy plate covers the heating tube to prevent erosion by corrosive liquids.
Core application scenarios of titanium alloy rods
1. Structural support
Used for equipment frames or brackets, the lightweight design reduces the overall weight while supporting heavy workpieces (such as aviation parts).
2. Tool hangers and fixtures
Use titanium alloy rods in cleaning baskets and hangers to avoid breakage or contamination of workpieces due to corrosion.
3. Special transducer design
Some high-power ultrasonic systems use titanium alloy rods as vibration transmission rods to improve energy transmission efficiency.
Industry application cases
1. Medical field
Cleaning surgical instruments, endoscopes, etc., the corrosion resistance and biosafety of titanium alloys meet medical sterilization standards (such as ISO 13485).
2. Aerospace
Cleaning engine parts and precision gears, titanium alloys can withstand aviation fuel, high temperature, and high-pressure environments.
3. Electronics and semiconductors
When cleaning wafers and circuit boards, the titanium alloy tank avoids metal ion contamination to ensure product yield.
4. Jewelry and optical instruments
The high-finish titanium alloy tank prevents scratches on precision devices and is resistant to solvent corrosion.
Advantages compared to other materials
Stainless steel: Titanium alloys are more corrosion-resistant (especially in chlorine-containing environments), lighter in weight, but more expensive.
Aluminum alloys: Titanium alloys are stronger and more resistant to high temperatures, making them suitable for high-end industrial scenarios.
Plastics: titanium alloy plates in ultrasonic cleaning machines have a longer lifespan, no aging problems, and are suitable for high-frequency, high-intensity cleaning.
